Coming 2027 · America’s first custom CPAP mask

Your face is measured in millimeters. Your mask should be too.

We scan your unique facial geometry and build a CPAP mask around you. No standard sizes. No guesswork. Just your fit.

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Why Fit Is Everything

A CPAP mask has one job: comfortably seal against your face. But faces aren't standard. They vary in ways that S, M, and L can't account for. We solved it by scanning each face and building each mask to match. Millimeter by millimeter.

Nose width alone ranges from 27mm to 54mm across our sample patient population. But CPAP masks come in three sizes.

How It Works

  1. Step 01

    Scan

    Open the app, follow the prompts, and scan your face in under 60 seconds. The scan maps the exact contours that standard sizing misses.

  2. Step 02

    Produce

    Your scan goes to production. Custom manufacturing builds a mask frame matched to your exact facial measurements, millimeter by millimeter.

  3. Step 03

    Ship

    Your mask ships ready to wear, backed by our Perfect Fit Guarantee: if something's off, we make it right.

Benefits

Personalization

  • Facial Scanning
  • Science Backed Tech

Comfort

  • Quiet Operation
  • Improved Sleep Quality

Renewal

  • Increased Energy
  • Health Benefits
Vayu Sleep founders

Meet the Vayu Sleep founders

Sleep medicine meets advanced technology

David Walton, Sleep Medicine Entrepreneur & Vayu Sleep CEO

David was CEO and Co-Founder of Respire Medical, an FDA-cleared sleep apnea mouthpiece company, leading the business for 14 years before acquisition. His journey provided deep expertise in sleep medicine, medical device innovation, and practical entrepreneurial skills.

Rasmus Barfred, Robotics Innovator & TheMagic5 CEO

Rasmus is CEO and Co-Founder of THEMAGIC5, pioneering custom-fit swimming goggles using innovative scanning technology. His entrepreneurial leadership has disrupted the swimming market, secured significant investments including a Shark Tank appearance, and established the company as a preferred choice among competitive swimmers and triathletes worldwide.

Proven Technology

Two proven innovations. Facial scanning captures your exact geometry. Custom manufacturing builds a mask to match. The result: precision fit.

Woman scanning her face with her phone

Facial Scanning

Our app captures thousands of data points from your face in under a minute. Every curve, angle, and contour mapped with precision.

Precision manufacturing equipment

Custom Manufacturing

Your scan guides the build. We custom manufacture a mask frame matched to your exact measurements. Millimeter precision.

Built on proven custom-fit experience

Vayu builds on years of experience developing custom-fit products using facial scanning and advanced manufacturing — including the custom-fit swimming goggles created by THEMAGIC5.

From the Vayu blog

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